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Industrial
CeramicsIntermittent kilns for the global ceramic industry
Sanitaryware
Shuttle intermittent kilns for first-firing, re-firing and decoration of ceramic sanitary-ware (fireclay and vitreous china).
Design and supply of customized kiln refractory furniture for the best performance as:- single-deck;
- double-deck;
- multi-deck;
Technical characteristics:- working temperature up to 1.300°C.
- perfect temperature uniformity, high productivity and constant quality of products;
- high energy efficiency combustion system and reduced CO2 emissions;
- low thermal mass lining;
- automatic car handling systems;
- modular kiln structure;
- tailored-made solutions studied according to the type and size of the charge;
- heat recovery systems;
- large touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Tableware Porcelain & Stoneware
Chamber and shuttle intermittent kilns for bone china, hard porcelain, soft porcelain, stoneware, gres, vitreous china.
Firing plants designed for thermal processes of whiteware and tableware porcelain as:- biscuit firing;
- glost firing (neutral ,oxidizing and reduction atmosphere)
- once firing;
- decoration firing;
Technical characteristics:- max temperature from 1.300°C to 1.450°C;
- advanced air/gas ratio systems for automatic control of the chamber atmosphere (neutral ,oxidizing and reduction), complete of analyzers for O2 and CO monitoring;
- customized kiln refractory furniture (SiC, mulitte, etc...);
- perfect temperature uniformity, high productivity and constant quality of products;
- low thermal mass lining;
- tailored-made solutions studied according to the type and size of the charge;
- heat recovery systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Tableware Ceramics & Whiteware
Shuttle and chamber periodic kilns and furnaces for ceramic tableware firings.
Firing plants designed for thermal processes of whiteware and ceramic tableware firings as:- biscuit firing;
- second firing;
- single firing;
- decoration firing;
Technical characteristics:- max temperature from 1.100°C to 1.300°C;
- high energy efficiency combustion system and reduced CO2 emissions;
- perfect temperature uniformity, high productivity and constant quality of products;
- low thermal mass lining;
- customized kiln refractory furniture by cordierite;
- tailored-made solutions studied according to the type and size of the charge;
- heat recovery systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Terracotta & Structural Ceramics
Chamber and shuttle intermittent kilns and furnaces for terracotta, flower pots, amphoras, hand-made bricks, roofing tiles and structural ceramics.
Turbo gas kilns, refverse draft furnaces and muffle.
Technical characteristics:- max temperature from 1.100°C to 1.200°C;
- design for dense loads;
- perfect temperature uniformity, high productivity and constant quality of products;
- high energy efficiency combustion system and reduced CO2 emissions;
- low thermal mass lining;
- customized kiln refractory furniture;
- tailored-made solutions studied according to the type and size of the charge;
- heat recovery systems;
- Integrated with load and unloading automatic systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Tecnichal Ceramic & Abrasives
Shuttle intermittent kilns for high temperature to firing: electrotechnical porcelain, steatite cordierite, mullite, thermodielectric ceramics, grinding wheels and abrasive.
Chamber, bogie hearth and bell furnaces for sinterization of ceramic products up to 1.650°C.
Technical characteristics:- max temperature from 1.300°C to 1.650°C;
- design for dense loads;
- perfect temperature uniformity, high productivity and constant quality of products;
- high energy efficiency combustion system and reduced CO2 emissions;
- low thermal mass lining;
- customized kiln refractory furniture;
- tailored-made solutions studied according to the type and size of the charge;
- pre-heating of burning air and heat recovery systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Exhaust fumes treatment plants
For the fumes of kilns contain incombustes as Volatile Organic Compounds (VOCs) originate from the sintering of ceramic products, Pagnotta Termomeccanica created a line of thermal post-combustion systems (TPC) for the abatement of pollutants. This units for high temperature thermal oxidation, allow the direct discharge of the fumes into the atmosphere, within the limits permitted by current regulations. The thermal oxidation process is carried out within a combustion chamber where the pollutants inside the effluent to be treated are burned and generally decomposing them into water vapor (H2O) and carbon dioxide (CO2).Refractoires & Coloring Oxides
High temperature shuttle intermittent kilns and furnaces for ceramic refractories firings: silica-glass, silica-aluminous, steatite, cordierite, mullite, alumina monolites.
Chamber, bogie hearth and bell furnaces for sinterization of ceramic products up to 1.650°C.
Technical characteristics:- max temperature from 1.300°C to 1.650°C;
- design for dense loads;
- perfect temperature uniformity, high productivity and constant quality of products;
- high energy efficiency combustion system and reduced CO2 emissions;
- low thermal mass lining;
- customized kiln refractory furniture;
- tailored-made solutions studied according to the type and size of the charge;
- pre-heating of burning air and heat recovery systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Exhaust fumes treatment plants
For the fumes of kilns contain incombustes as Volatile Organic Compounds (VOCs) originate from the sintering of ceramic products, Pagnotta Termomeccanica created a line of thermal post-combustion systems (TPC) for the abatement of pollutants. This units for high temperature thermal oxidation, allow the direct discharge of the fumes into the atmosphere, within the limits permitted by current regulations. The thermal oxidation process is carried out within a combustion chamber where the pollutants inside the effluent to be treated are burned and generally decomposing them into water vapor (H2O) and carbon dioxide (CO2).Third Firing for Decoration
Pagnotta Termomeccanica has designed and developed this special line of electric kilns for third firing decoration of tabbleware porcelain.
The firing process can be carry-out both in continuous or in periodic furnaces.Lava stone
This line of electric kilns is specially designed for ceramized lava and vulcanic stone firing, as: tables tops, kitchen counters and slabs.
Together with the kilns, Pagnotta Termomeccanica design and supply special kiln refractory furniture for the correct loading of big pieces.Pottery - Faience
Chamber and shuttle intermittent kilns for artistic ceramic, pottery, faience, artistic tiles, etc...
Electric ovens, shuttle gas kilns, muffle furnaces, reverse flame kilns for the following main thermal processes:- biscuit firing;
- enamel firning;
- decoration firing;
Technical characteristics:- working temperature: up to 1.100°C;
- perfect temperature uniformity, high productivity and constant quality of products;
- customized kiln refractory furniture by cordierite;
- tailored-made solutions studied according to the type and size of the charge;
- heat exchanges and recovery systems;
- touch screen display with "easy user" synoptic view and remote control from smart-phone;
- Industry 4.0 ready;
Lost wax process
Kilns, furnaces and ovens for drying of plaster dies and the draining of wax, used in the melting process of lost wax castings. Gas-fired furnaces systems for debinding and sintering.
Exhaust fumes treatment plants
For the fumes of kilns contain incombustes as Volatile Organic Compounds (VOCs) originate from the sintering of ceramic products, Pagnotta Termomeccanica created a line of thermal post-combustion systems (TPC) for the abatement of pollutants. This units for high temperature thermal oxidation, allow the direct discharge of the fumes into the atmosphere, within the limits permitted by current regulations. The thermal oxidation process is carried out within a combustion chamber where the pollutants inside the effluent to be treated are burned and generally decomposing them into water vapor (H2O) and carbon dioxide (CO2).Grafite - Carbon
Batch kilns and furnaces for advanced production of: carbon, graphite brushes and technical ceramics firing.
Furnace chamber atmosphere protected by inert gas.
Exhaust fumes treatment plants
For the fumes of kilns contain incombustes as Volatile Organic Compounds (VOCs), Pagnotta Termomeccanica created a line of thermal post-combustion systems (TPC) for the abatement of pollutants. This units for high temperature thermal oxidation, allow the direct discharge of the fumes into the atmosphere, within the limits permitted by current regulations. The thermal oxidation process is carried out within a combustion chamber where the pollutants inside the effluent to be treated are burned and generally decomposing them into water vapor (H2O) and carbon dioxide (CO2). -
Heat
treatmentIndustrial kilns, furnaces and ovens
Bogie Hearth Furnaces
This kind of car-bottom furnace, specially designed for steel heat treatments and consist on a stationary chamber and a mobile bogie, which carries the material to be treated. The bogie moves into/out the kiln by manual or motorized moving on rails. For reduce the loading/unloading downtimes, It's also possible a double door and double car version. The heating system can be electric or gas fired, as well the atmosphere inside the chamber can be natural or protected by inert gas.
The main thermal processes performed are:- Aging
- Annealing
- Forging
- Hardening
- Heating
- Normalizing
- Quenching
- Quenching & tempering
- Stress relieving
- Tempering
Heat-treating furnaces comply with AMS 2750E and CQI-9 Standards. Machines Industry 4.0 ready.Chamber Furnaces - Muffoles
This kind of heat treatments furnace is widely used for work with small-medium batch of cast iron, mild steel, stainless steel and aluminium alloys, thanks to the great flexibility of use and compactness. The oven heating system can be electric or gas fired, as well the atmosphere inside the chamber can be natural or protected by inert gas.
Main thermal processes performed:- Aging
- Annealing
- Forging
- Hardening
- Heating
- Normalizing
- Quenching
- Quenching & tempering
- Stress relieving
- Tempering
Heat-treating furnaces comply with AMS 2750E and CQI-9 Standards. Machines Industry 4.0 ready.Pit & Bell Furanaces
This serie of pit, well and bell furnaces can be electric or gas fired, as well the atmosphere inside the chamber or retort can be natural or protected by inert gas.
The main thermal processes performed are:- Annealing
- Hardering
- Heating
- Normalizing
- Quenching
- Quenching & tempering
- Stress relieving
- Tempering
Heat-treating furnaces comply with AMS 2750E and CQI-9 Standards. Machines Industry 4.0 ready.Forging Furnaces
The forging furnaces are designed for heavy-duty industrial applications and working temperature up to 1350°C. The main constructive designs are:
CONTINUOS FURNACES:- rotary hearth furnaces
BATCH FURNACES:- chamber, box, muffle furnaces
- car-bottom furnaces
- bell furnaces, lift-off type
Heat-treating furnaces comply with AMS 2750E and CQI-9 Standards. Machines Industry 4.0 ready.Cast aluminium alloys cleaning
Industrial kilns, ovens and furnaces for sand core drying on aluminum castings.
Heat-treating furnaces comply with AMS 2750E and CQI-9 Standards. Machines Industry 4.0 ready.
Exhaust fumes treatment plants
For the fumes of kilns contain incombustes as Volatile Organic Compounds (VOCs), Pagnotta Termomeccanica created a line of thermal post-combustion systems (TPC) for the abatement of pollutants. This units for high temperature thermal oxidation, allow the direct discharge of the fumes into the atmosphere, within the limits permitted by current regulations. The thermal oxidation process is carried out within a combustion chamber where the pollutants inside the effluent to be treated are burned and generally decomposing them into water vapor (H2O) and carbon dioxide (CO2). -
Glass
processElectric kilns, ovens and furnaces for glass
Glass Kilns, Furnaces and Ovens
Electric forced convection kilns and furnaces and direct heating ovens for heat treatments on glass.
Main thermal processes carry-out:- annealing
- fusing
- heat soak test
- slumping
- decorating
- tempering
Machines Industry 4.0 ready.
Our Products
Pagnotta Termomeccanica produces high technology kilns, ovens and furnaces from more than 60 years, intended for ceramic industry, heat treatment of metals and glass processing.
We offer advanced solutions with high energy efficiency and specialized engineering for machines and turn-key plants marked "Industry 4.0" intended for:
- Ceramic sector: shuttle intermittent kilns, muffle, chamber ovens, batch furnaces, reverse flame draft kilns, for sanitary-ware, tableware, porcelain, gres, pottery, terracotta, abrasives, refractories, lava stone, tiles.
- Heat treatment sector: bogie hearth furnaces, chamber, pit, bell, rotary hearth furnaces and low temperature ovens for annealing, forging, hardering, heating, normailsing, quenching, stress relieving, tempering.
- Glass sector: electric kilns, furnaces and ovens for glass processing as: annealing, fusing, heat soak test, slumping, decorating, tempering.
Customer
Care
Care
Pagnotta’s kilns have always been known for their reliability, little need for maintenance, spare parts that are easily changed. We pay particular attention to maintenance and any repairs needed after the kiln has been sold.